Wind Turbine
BerMac Controls hired Magnum Geo Solutions to design a concrete-less foundation system to support their 10Kw and 30Kw Wind Turbines. The installation crew used a 40,000ftlb ProDig torque motor to place 4 MH530 MAGNUM Helical Piles to a minimum of 8-foot depth. Installation of Helical Piles allowed for the elimination of all concrete in the foundation. Thus, the turbine was erected in just 3 Days. BerMac now uses helical piles on all their wind turbine projects.
Description
New foundation system for 10kW and 30kW wind turbines
Project ChallengeBerMac Controls required a foundation solution for their wind turbines that would eliminate the need for concrete. The key challenge was to design a system that provided reliable support while enabling rapid installation, minimizing downtime and logistical complexity. This approach aimed to streamline project delivery and address the constraints associated with conventional concrete foundations.
MAGNUM Solution
MAGNUM Geo Solutions designed a concrete-less foundation system utilizing helical piles. This advanced approach allowed for rapid installation and eliminated the curing time, complexity, and environmental impact associated with concrete foundations. Helical piles provided the necessary structural support for the wind turbines and enabled the foundation to be completed efficiently, supporting swift turbine erection. This system is now standard for BerMac's wind turbine projects, demonstrating consistency and reliability in deployment.
Key Takeaways
Concrete-less foundation systems can greatly reduce construction schedules for wind turbine installations, Use of helical piles enables rapid deployment and minimizes site disruption, Reliable performance demonstrated in the field, supporting standardization across multiple projects, Practical installation solutions can improve overall project economics and logistics
Products Used
MH530 MAGNUM® Helical Piles | (4) per turbine, installed to a minimum depth of 8 feet"}
Results Outcomes
Enabled elimination of all concrete from the wind turbine foundation, streamlining site operations, Rapid installation allowed for wind turbine erection in only 3 days, Helical pile approach is now BerMac's standard for all similar turbine projects, Provided an efficient, repeatable foundation solution for future wind energy applications
Call To Action
Need a reliable foundation solution for challenging site conditions? Contact MAGNUM® to discuss product availability and project support tailored to your energy infrastructure needs.
Additional information
| Products Used | MH530 Helical Piles |
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